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DPF Master Flash™ DUAL AI

DPF Master Flash DUAL AI

A machine for regenerating particulate filters using the hydrodynamic method, with efficiency of up to 99% and automatic bidirectional cleaning as standard.

A machine for regenerating particulate filters using the hydrodynamic method, with efficiency of up to 99%. It removes PM10 and PM2.5 dust residue, soot, oil, cerium and heavy metals without any mechanical intervention on the filter monolith. Suitable for DPF, FAP, GPF, SCR, EURO5 and EURO6 filters, and catalytic converters.

The cleaning liquid circulates in alternating directions, so residue is effectively removed across the entire cross-section of the ceramic channels. An intelligent control system monitors the cycle, analyses the working parameters in real time and adjusts the intensity and duration of each stage to the filter’s actual condition, reducing service time and chemical consumption. After washing, the integrated drying module operates in a range of 70 to 130 °C with active cooling, and the result can be printed immediately on the built-in thermal printer. The operator can choose between fully automatic mode or service mode, which runs only the selected stage.

The housing is built entirely from AISI 304 stainless steel, and the working chamber from AISI 316 acid-resistant steel. It features an Italian pump with contamination-resistant chemical sealing and electronics based on components from leading manufacturers: Schneider, Ebara, Calpeda, Weintek, Eaton, Hager, Wieland, Fatek, Leister and Siemens.

Compatible with filters from vehicle brands including MAN, Iveco, Scania, DAF, Renault, Mercedes Actros, Solaris, Hitachi and many others.

Manufacturer's warranty: 12 months (extendable to 48 months)

Equipment

  • 7" colour touch panel
  • mobile app for remote monitoring of the machine
  • automatic bidirectional filter cleaning
  • AISI 316 stainless-steel chamber
  • extended 4-stage liquid filtration system (5–20 µm)
  • two heating elements for fast heat-up to working temperature
  • integrated drying system from 70 to 130 °C with cooling
  • filter contamination measurement system
  • thermal printer with regeneration parameter report
  • Ethernet controller for remote diagnostics
  • sensors for liquid level and temperature, air temperature, flow rate and pressure, door opening, fault and phase sequence
  • emergency-stop, door limit-switch and phase-control safeguards
  • set of DPF / FAP / GPF / KAT / SCR adapters, including EURO5 and EURO6
  • liquid tank with a capacity of up to 275 l
  • consumables starter kit (filters + 2 l of XTON® DPF Cleaner detergent)
  • 12-month manufacturer's warranty (extendable up to 48 months via Comfort Pack)

Optional extras:

  • second independent liquid circuit with additional pump
  • thermal insulation for the liquid tank
  • automatic top-up of the working liquid level
  • Quick-X quick filter-mounting system

Technical parameters

Technical parameters
Weight 720 kg
External dimensions 210 × 125 × 215 cm
Chamber dimensions 140 × 89 × 107 cm
Heated liquid tank 275 l
Tank thermal insulation No
Automatic water refill No
Thermal parameter printer Yes
Working pressure 7–8 bar (102–116 psi)
Supply voltage 3 × 400 V
Maximum power 12 kW
Frequency 50 Hz
Water connection (inlet) 1/2"
Water connection (drain) 6/4"
Air connection DN7.2 pneumatic quick coupling (male)
Ambient temperature 5–35 °C
Operating noise level up to 70 dB
Liquid temperature adjustable from 30 to 70 °C
Drying temperature adjustable from 70 to 130 °C
Optimal operating temperature 38 °C
Pressure hose diameter 6/4"
Filtration pump flow rate up to 250 l/min
Filtration stages 4
Filtration grade 5–20 µm
Airflow up to 430 m³/h
Overpressure up to 370 mbar
Regeneration method automatic, bidirectional
Contamination measurement system mbar, kPa
Safety features temperature sensor, pressure sensor, door-open sensor, emergency stop
Declaration of conformity CE

Also available in a Master Box™ bundle

Pair the DUAL AI with a Master Cleaner™, Smart Cleaner™, Flow Cleaner™ or one of our blasting machines in a Master Box™ pack, and get the whole set delivered together, with a single training day and one service contract covering every machine in the pack.

  • + Master Cleaner™ MC1000
  • + Smart Cleaner™ SC1000
  • + Flow Cleaner™ FC1200
  • + Sandblaster™ INOX
  • + Aquablaster™
  • + EGR Master Flash™
See Master Box™

All Inclusive™ Rent

Get the DUAL AI on All Inclusive™ Rent: one fixed monthly fee covers the machine, the manufacturer's warranty for the whole contract term and an annual delivery of consumables — with the flexibility to buy or return the machine at any time during the contract.

From 600 EUR/month

Learn more

Comfort Pack

Comfort Pack — consumables and a longer warranty in one package

Comfort Pack combines a regular monthly supply of XPOWER DPF Cleaner concentrate and filter cartridges with a 3-year extension of the manufacturer's warranty, sold together as one package at one price.

Comfort Pack also comes with a certificate permanently linked to your machine — it stays valid even if you sell the machine to someone else.

How long is the manufacturer's warranty with Comfort Pack?

Every new machine comes with a standard 12-month manufacturer's warranty covering all components. Comfort Pack extends it by a further 3 years, giving you up to 4 years of cover in total.

Which consumables do I receive, and how often?

Every month you receive a delivery of XPOWER consumables for your machine:

  • 1 L of XPOWER DPF Cleaner concentrate
  • 5 filter cartridges

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